Takeaways

Outcome

During the fall semester, we designed the front axle system in SolidWorks and successfully integrated it into the vehicle’s full mechanical assembly.  In the spring, we will transition from design to hands-on manufacturing and full system assembly.

Skills

• CAD Modeling (SolidWorks)

• Design for Manufacturing (DFM)

• Design for Assembly (DFA)

• Mechanical System Design

• Cross-Functional Collaboration

• Engineering Documentation

I can’t share specific details of our design, but overall, the project has been an incredibly rewarding introduction to electric vehicles and the full scope of engineering required to design a car for the Eco-marathon! Throughout the fall semester, I focused on developing a deep understanding of the front axle system, conducting research and translating those insights into a custom SolidWorks design.

Being a member of DEV has strengthened my SolidWorks proficiency and given me hands-on experience working with large-scale assemblies. It has also reinforced the importance of conducting thorough research before diving into design decisions and the importance of effective cross-functional communication in developing a cohesive system, as I’ve had to collaborate closely with DEV’s various electrical and mechanical sub-teams. I’m excited to continue this work by earning my Machine Shop Certification and beginning to manufacture our components in the spring!